TUNLEY ENGINEERING

An Introduction to Process Failure Mode Effects Analysis (PFMEA)

An Introduction to Process Failure Mode Effects Analysis (PFMEA)

Process Failure Mode Effects Analysis (PFMEAs) are often regarded as a Manufacturing and Operations assessment technique, however, this training will build on this with not only production but office-based Process assessments.

This course will develop and build the PFMEA competency and confidence of Engineers with little or no prior experience. The target is to ensure that all attendees can hold and or successful partake in PFMEAs within their Company.

OUR COURSE

WHAT IS PROCESS FAILURE MODE EFFECTS ANALYSIS (PFMEA)?

A Process Failure Mode Effects Analysis (PFMEA) is a structured analytical tool used by an organization, business unit, or cross-functional team to identify and evaluate the potential failures of a process.

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COURSE STRUCTURE

The course is broken down into four 1-hour Webinar sessions, an overview follows:

SESSION 1

  • Introduction to the course
  • Review of Production and Office Processes that failed and how correctly employed a PFMEA could have reduced the Engineering Risk
    Identification
    Process Mapping
    Process Functions
    Failure Modes
  • Explanation and review
    Severity
    Occurrence
    Detection rating
  • Calculation of Risk Priority Numbers (RPNs)
  • RPN Review
  • Recommended actions
  • Recalculation of RPNs
  • Summary and Q&A

SESSION 2

  • Pugh Matrices
    Review of their form
    Review of their suitability
    Pugh Matrix Worked examples
  • Summary and Q&A

SESSION 3

  • PFMEA worked example 1
  • Summary and Q&A

SESSION 4

  • PFMEA worked example 2
  • Summary and Q&A

Tunley Engineering will issue course notes to all Attendees prior to the training, questions during the Webinar training can be submitted through the live chat and or via email.

WHAT OUR CLIENTS SAY



I am currently on my first run of ladder in management in the manufacturing industry, I found the root cause analysis session a great tool to have learnt, the learning was delivered in a confident approach, and the content was well thought out and structured and no question was overlooked, not only did I get an insight into problem solving, but a lesson in how to deliver in a confident and professional approach without being too ambiguous.
James CollinsManufacturing Team Leader, Optima Systems
James Collins


Tunley Engineering has delivered a thorough review of our Engineering process and performance in a very short period of time with the key steps identified that we need to take in order to move our team to the next level. Our Engineering function is critical to ensuring we deliver what our customer needs, on time and to the highest standards – our work with Tunley Engineering is part of our continuous improvement strategy for this area of our business.
Louise HazelManaging Director, IPU Group Ltd
Louise Hazel


Tunley Engineering is a great way to sharpen any engineering team, whether they are part of a massive corporate structure or a smaller team. Their method of instruction strays far from the dry methods of old, in which you are simply spoken to and not engaged. With Tunley Engineering, the teaching process is much more interactive with lessons being structured more like workshops than university-style classrooms.
Jordan PulidoProject Engineer II, Ausco Inc
Jordan Pulido


We hired Tunley to help debug our engineering processes and to improve delivery time for our custom engineered systems. William Beer took the time to do a thorough survey of our existing engineering activities and was able to quickly understand the nature of our processes. He recommended changes that were easy to implement and which gave us immediate positive results.
Thomas MeeCEO, Mee Industries Inc.
Thomas Mee

Courses tailored to you

Our programs are tailored to your Company’s needs and company specific examples are available upon request.

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