TUNLEY ENGINEERING

An Introduction to Design Failure Mode Effects Analysis

An Introduction to Design Failure Mode Effects Analysis

DFMEAs were developed by NASA during the Apollo program to ensure that risks within all Engineering aspects were assessed and mitigated

This course will develop and build the DFMEA competency and confidence of Engineers with little or no prior experience.

The target is to ensure that all attendees can hold and or successful partake in DFMEAs within their Company.

OUR COURSE

WHAT IS DESIGN FAILURE MODE EFFECTS ANALYSIS?

Identification and Evaluation

Design failure mode and effect analysis (DFMEA) is a systematic group of activities used to recognize and evaluate potential systems, products or process failures. DFMEA identifies the effects and outcomes of these failures or actions.

Failure mode and effects analysis (FMEA) is the process of reviewing as many components, assemblies, and subsystems as possible to identify potential failure modes in a system and their causes and effects.

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COURSE STRUCTURE

The course is broken down into three 1-hour Webinar sessions, an overview follows:

SESSION 1

  • Introduction to the course
  • Review of Engineered solutions that failed and how correctly employed a DFMEA could have reduced the Engineering Risk
  • Identification
    Design Functions
    Failure Modes
  • Explanation and review
    Severity
    Occurrence
    Detection rating
  • Calculation of Risk Priority Numbers (RPNs)
  • RPN Review
  • Recommended actions
  • Recalculation of RPNs
  • Summary and Q&A

SESSION 2

  • Pugh Matrices
    Review of their form
    Review of their suitability
    Pugh Matrix Worked examples
  • Summary and Q&A

SESSION 3

  • DFMEA worked example 1
  • Summary and Q&A

Tunley Engineering will issue course notes to all Attendees prior to the training, questions during the Webinar training can be submitted through the live chat and or via email.

WHAT OUR CLIENTS SAY



I am currently on my first run of ladder in management in the manufacturing industry, I found the root cause analysis session a great tool to have learnt, the learning was delivered in a confident approach, and the content was well thought out and structured and no question was overlooked, not only did I get an insight into problem solving, but a lesson in how to deliver in a confident and professional approach without being too ambiguous.
James CollinsManufacturing Team Leader, Optima Systems
James Collins


Tunley Engineering has delivered a thorough review of our Engineering process and performance in a very short period of time with the key steps identified that we need to take in order to move our team to the next level. Our Engineering function is critical to ensuring we deliver what our customer needs, on time and to the highest standards – our work with Tunley Engineering is part of our continuous improvement strategy for this area of our business.
Louise HazelManaging Director, IPU Group Ltd
Louise Hazel


Tunley Engineering is a great way to sharpen any engineering team, whether they are part of a massive corporate structure or a smaller team. Their method of instruction strays far from the dry methods of old, in which you are simply spoken to and not engaged. With Tunley Engineering, the teaching process is much more interactive with lessons being structured more like workshops than university-style classrooms.
Jordan PulidoProject Engineer II, Ausco Inc
Jordan Pulido


We hired Tunley to help debug our engineering processes and to improve delivery time for our custom engineered systems. William Beer took the time to do a thorough survey of our existing engineering activities and was able to quickly understand the nature of our processes. He recommended changes that were easy to implement and which gave us immediate positive results.
Thomas MeeCEO, Mee Industries Inc.
Thomas Mee

Courses tailored to you

Our programs are tailored to your Company’s needs and company specific examples are available upon request.

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